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Transmission mechanisms: gear and belt drives, velocities and accelerations of points

Describe a chain of wheels: the kind of contact (gear mesh or belt) and the radii at the contact points. Enter the angular velocity and acceleration of the first body, or its law of rotation φ₁(t). The calculator finds ω, ε and the speed in rpm for every body, the speeds of the contact points, and the velocity and acceleration of a chosen point of a wheel and of a load hanging on a thread.

Contacts (from the first body to the last)
№Typer drivingr driven
1
2
3
4
You can paste a block from Excel or Word: click a cell and press Ctrl+V.
Contact type in the table: g is an external gear mesh (direction reverses), i is an internal mesh, b is an open belt, x is a crossed belt. The driving radius is the radius of wheel i at the contact, the driven radius is the radius of wheel i + 1. For a stepped wheel write its second radius in the next row. All radii in one unit.
Calculate

How a transmission mechanism is calculated

In kinematics tasks of this type the bodies are linked by gear teeth or by a belt. The key rule: the contact points of the two bodies move with the same speed. If wheel 1 of radius r₁ rotates with angular velocity ω₁, the contact point has the speed v = ω₁r₁. For wheel 2 of radius r₂ the same speed is ω₂r₂, so ω₂ = ω₁·r₁/r₂.

Direction of rotation

External gear mesh reverses the rotation, an internal mesh and an open belt keep it, a crossed belt reverses it. In the calculation angular velocities carry a sign: plus means the same sense as body 1, minus means the opposite one.

Accelerations

The gear ratio is constant, so angular accelerations obey the same factors as angular velocities: ε₂ = ε₁·r₁/r₂. The tangential acceleration of the contact point is the same for both wheels. For a point at distance ρ from the axis: v = ωρ, aτ = ερ, aₙ = ω²ρ, a = √(aτ² + aₙ²).

Stepped wheels and a load on a thread

Two gears on one shaft rotate with the same ω. In the contacts table such a wheel takes two rows: the radius at which it meshes with the previous body and the radius for the next one. A load on an inextensible thread moves like the rim point on which the thread is wound: v = ωr, a = εr, and its path is s = φr.

Using the calculator

The example: wheel 1 of radius 10 cm rotates with ω₁ = 12 rad/s and ε₁ = 6 rad/s²; it meshes with a wheel of 30 cm, then a belt runs between pulleys of 20 and 40 cm, and one more mesh joins wheels of 15 and 30 cm. Press Example and check the result with the formulas above.

FAQ

How do I find the angular velocity of the second wheel?
The contact speeds are equal: ω₁r₁ = ω₂r₂, so ω₂ = ω₁·r₁/r₂. For an external mesh add a minus sign: the wheels turn in opposite directions.
What is the gear ratio?
The ratio of the angular velocity of the driving body to that of the driven one: i = ω₁/ω₂. For a chain of drives the ratios multiply. If i is greater than one the drive reduces the speed.
How does a belt drive differ from a gear drive in the calculation?
The formula is the same: the belt speed equals the rim speed of each pulley. Only the direction differs: an open belt turns the pulleys in the same sense, an external gear pair reverses it.
How do I handle a stepped wheel?
Both discs of the step rotate with the same angular velocity. Enter the wheel in two neighbouring rows: the radius at which it meshes with the previous body and the radius for the next one.
How do I find the velocity and acceleration of a load on a thread?
The thread does not stretch, so the load moves like the rim point on which it is wound: v = ωr, a = εr. Enter the body number and the winding radius.