How head loss is calculated
The total head loss in a pipeline is the sum of major (friction) and minor losses: H = hl + hm. Major loss follows Darcy–Weisbach: hl = λ·(L/d)·v²/(2g); minor loss is hm = Σζ·v²/(2g). Multiply by ρ·g to get the pressure drop: ΔP = ρ·g·H; 1 bar = 10⁵ Pa ≈ 10.2 m of water.
Reynolds number and flow regime
Re = v·d/ν is the ratio of inertial to viscous forces. For Re < 2300 the flow is laminar, for Re > 4000 fully turbulent, and in between lies an unstable transitional (critical) region. For water at 20 °C ν ≈ 1.0·10⁻⁶ m²/s, so in a 100 mm pipe the flow is turbulent from about 0.04 m/s — nearly all water pipes run turbulent.
Resistance zones
For turbulent flow the relative roughness ε = Δ/d is used. If Re < 10/ε the pipe is hydraulically smooth (λ depends on Re only); for 10/ε < Re < 500/ε the zone is mixed (depends on Re and ε); for Re > 500/ε it is fully rough (depends on ε only, loss proportional to v²).
Friction factor formulas
- Poiseuille (laminar): λ = 64/Re;
- Blasius (smooth pipes, 4000 < Re < 10⁵): λ = 0.3164/Re0.25;
- Altshul (all turbulent zones): λ = 0.11·(Δ/d + 68/Re)0.25;
- Colebrook–White: 1/√λ = −2·log₁₀(Δ/(3.7d) + 2.51/(Re·√λ)) — an implicit equation solved iteratively; it is the reference and underlies the Moody chart.
The calculator shows all four values and their deviation from Colebrook; Poiseuille is used for Re < 2300 and Colebrook otherwise.
Minor losses and roughness
The ζ coefficients depend on the fitting (elbow, tee, gate valve, globe valve, entrance and exit) and are tabulated in Idelchik; typical values are built in, and any others can be added in the field “Other”. Roughness Δ comes from the material table; for old pipes it is several times larger than for new ones.
Pipe sizing
Losses fall with diameter (roughly as d⁻⁵ at constant flow), so the diameter giving the allowable head loss is found numerically, then the next larger standard DN is chosen.